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ISO 15608 Material Groups

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ISO 15608 Material Groups

ISO 15608 Material Group 4.2

Heat resistant metal (steels) for pressurised applications: Low vanadium alloyed Cr-Mo-(Ni) steels with Mo ≤ 0.7 %, V ≤ 0.1 %, Cr ≤ 0,7 % and Ni ≤ 1,5 %

Features of heat-resistant low-alloyed chromium molybdenum steels ISO 15608 group 4.2

This group contain heat-resistant low-alloyed chromium molybdenum steels (Type 0,5Cr-0,5Mo), in which chromium and molybdenum (in combination) give these steels improved creep strength and corrosion resistance at elevated temperatures.

Welding the steels is only possible with careful welding specifications (preheating temperature, defined heat input and post-weld heat treatment).

Generally speaking, grain size is reduced to reduce pearlite structure, increasing the material’s yield strength. Typical elements that are added to achieve this are titanium, copper, niobium and vanadium. The carbon content of HSLA steel can be anywhere between 0.05 and 0.25% (in mass content) in order to retain formability and weldability. Other elements include, but are not limited to, nickel, chromium, molybdenum and calcium. However, as low-alloy steels, the combined amount of alloying elements (excluding carbon) does mostly not exceed the limit of 2% in mass content.
Typical applications: Components for pressure equipments
Typical yield strength: 240 to 380 MPa

Low vanadium alloyed Cr-Mo-(Ni) steels with lower content of chromium and nickel: see Group 4.1

Typical materials in group 4.2

Name / GradeNumberStandardProductRemarks
T2K11547ASTM A-213Smls. tubeASME BPVC
F2
T2
P2
FP2
K12122
K12122
K12122
K12122
ASTM A-182
ASTM A-250
ASTM A-335
ASTM A-369
Forging
E.R.W. tube
Smls. pipe
Forged pipe
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
2, Cl. 1
2, Cl. 2
K12143
K12143
ASTM A-387
ASTM A-387
Plate
Plate
ASME BPVC
ASME BPVC
0.5CR, Cl. 1
0.5CR, Cl. 2
K11547
K11547
ASTM A-691
ASTM A-691
Fusion welded pipe
Fusion welded pipe
ASME BPVC
ASME BPVV
2, Cl. 1
2, Cl. 2
K12765
K12765
ASTM A-541
ASTM A-541
Forging
Forging
ASME BPVC
ASME BPVC
CP2J11547ASTM A-426Centrifugal cast pipeASME BPVC
WC5J22000ASTM A-217CastingASME BPVC
Table: Typical materials

Cr-Mo steels ISO 15608 Material Group 5.1

Material Group 5.1 (such 25 CrMo 4): Cr-Mo steels (free of vanadium) with
C ≤ 0,35 %, 0,75 % ≤ Cr < 1,5 % and Mo ≤ 0,7 %;

Features creep resistant steels such as such as 25 CrMo 4 in ISO 15608 Material Group 5.1

This Material group are creep and heat resistant special structural (1Cr–0.5Mo) steels with ferrite–martensite microstructure. Creep resistance steels (well-known as CrMo steels), contain strong carbide and/or nitride forming elements. These are intended to provide a fine dispersion of precipitates that both increase the tensile strength and prevents the formation of the voids. Also, this increase the hardenability (the ability to form martensite). These facts obligate the CrMo steels to have restricted controls at the welding process, therefore, are susceptible to Cold Cracking and Reheat Cracking. Hydrogen induced Cold Cracking.

It is mainly used in boiler and apparatus construction for boiler drums and pressure vessels and also for hydrogen applications. The materials are suitable for temperatures up to 500°C (570°C).

Weldability of typical (1Cr–0.5Mo) steels such as 25 CrMo 4 listed in ISO 15608 Material Group 5.1

The chromium-molybdenum alloyed heat-resistant steels are generally welded with a preheating suitable for the steel grade and wall thickness in question e.g. min. 100 – 150 °C and max. interpass 300-350 °C. After welding, these steels generally have to be PWHT e.g. 630 – 700°C /2h

Typical materials in group 5.1

Name/GradeNumberStandardProductRemark
25CrMo4
25CrMo4
25CrMo4
1.7218
1.7218
1.7218
EN 10216-2
EN ISO 683-2
EN 10269
Seamless tube
Bar (QT)
Fasteners
EN 13445-2 & EN 13480-2
Fasteners
EN 13445-2 & EN 13480-2
26CrMo4-21.7219EN 10216-4Seamless tubeEN 13445-2
42CrMo4
42CrMo4
1.7225
1.7225
EN ISO 683-2
EN 10269
Bar (QT)
Fasteners
Fasteners
EN 13445-2 & EN 13480-2
13CrMo4-5
13CrMo4-5
13CrMo4-5
13CrMo4-5
13CrMo4-5
F12, Cl. 1
T12
T12
P12
FP12
1.7335
1.7335
1.7335
1.7335
1.7335
K11562
K11562
K11562
K11562
K11562
EN 10028-2
EN 10216-2
EN 10222-2
EN 10253-2
EN 10273
ASTM A-182
ASTM A-213
ASTM A-250
ASTM A-335
ASTM A-369
Plate
Seamless tube
Forging
Fittings
Bar
Forgings
Smls. tube
E.R.W. tube
Pipes
Forged pipe
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
13CrMo5-51.7338EN 10216-2Seamless tubeEN 13445-2 & EN 13480-
F12, Cl. 2
F12
K11564
K11564
ASTM A-182
ASTM A-336
Forging
Forging
ASME BPVC
ASME BPVC
13CrMoSi5-5
F11, Cl. 2
F11, Cl. 3
WP11, Cl. 1
WP11, Cl. 3
F11, Cl. 2
F11, Cl. 3
11, Cl. 4
F11, Cl. 1
T11
T11
T11
P11
P11
F11, Cl. 1
FP11
1.7336
K11572
K11572


K11572
K11572
K11572
K11597
K11597
K11597
K11597
K11597
K11597
K11597
K11597
EN 10028-2
ASTM A-182
ASTM A-182
ASTM A-234
ASTM A-234
ASTM A-336
ASTM A-336
ASTM A-445
ASTM A-182
ASTM A-199
ASTM A-213
ASTM A-250
ASTM A-312
ASTM A335
ASTM A-336
ASTM A-369
Plate
Forging
Forging
Fitting
Fitting
Forging
Forging
Forging
Forging
Smls. tube
Smls. tube
E.R.W. tube
Smls. & welded pipe
Smls. pipe
Forging
Forged pipe
EN 13445-2 & EN 13480-2
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
12, Cl. 1
12, Cl. 2
1CR, Cl. 1
1CR, Cl. 2
K11757
K11757
K11757
K11757
ASTM A-387
ASTM A-387
ASTM A-691
ASTM A-691
Plate
Plate
Fusion welded pipe
Fusion welded pipe
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
11, Cl. 1
11, Cl. 2
1.25CR, Cl. 1
1.25CR, Cl. 2
K11789
K11789
K11789
K11789
ASTM A-387
ASTM A-387
ASTM A-691
ASTM A-691
Plate
Plate
Fusion welded pipe
Fusion welded pipe
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
B11K11797ASTM A-739BarASME BPVC
WP12, Cl. 1
WP12, Cl. 2
K12062
K12062
ASTM A-234
ASTM A-234
Fitting
Fitting
ASME BPVC
ASME BPVC
10CrMo5-5
10CrMo5-5
1.7338
1.7338
EN 10216-2
EN 10253-2
Seamless tube
Fittings
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
CP12J11562ASTM A-426Centrifugal cast pipeASME BPVC
G17CrMo5-5
WC6
1.7357
J12072
EN 10213
ASTM A-217
Casting
Casting
EN 13445-2 & EN 13480-2
ASME BPVC
Table: Typical material

ISO 15608 Material Group 5.2

Creep Resistant steels

ISO 15608 Group 5.2: Cr-Mo steels (free of vanadium) with
C ≤ 0,35 %, 1,5 % ≤ Cr < 3,5 % and 0,7 < Mo ≤ 1,2 %;

Features creep resistant steels ISO 15608 Material Group 5.2

This Material group are creep and heat resistant special structural (2.25Cr–1Mo) steels with ferrite–martensite microstructure. Creep resistance steels (well-known as CrMo steels), contain strong carbide and/or nitride forming elements. These are intended to provide a fine dispersion of precipitates that both increase the tensile strength and prevents the formation of the voids. Also, this increase the hardenability (the ability to form martensite). These facts obligate the CrMo steels to have restricted controls at the welding process, therefore, are susceptible to Cold Cracking and Reheat Cracking. Hydrogen during working processes (welding consumable, surface and atmospheric) induced Cold Cracking.

It is mainly used in boiler and apparatus construction for boiler drums and pressure vessels. The materials are suitable for temperatures up to 550°C (590°C).

Applications for 2.25Cr–1Mo steels

It is mainly used in boiler and apparatus construction for boiler drums and pressure vessels. The materials are suitable for temperatures up to 550°C (590°C).

Cr-Mo steel with an alloy content of 2.25%Cr and 1% Mo is however resilient to such aggressive conditions for an exposure above about 200 °C as are common in hydrogen processes such as petroleum distilling and catalytic reforming which the original rupture strength does not deteriorate.

Weldability of creep resistant steels ISO 15608 Material Group 5.2

The chromium-molybdenum alloyed heat-resistant steels are generally welded with a preheating suitable for the steel grade and wall thickness in question e.g. min. 150 – 200 °C and max. interpass 300 °C. After welding, these steels generally have to be PWHT e.g. 680 – 720°C /2h.

Typical materials in group 5.2

NameNumberStandardProductRemark
30CrNiMo81.6580EN 10269Fasteners EN 13445-2 & EN 13480-2
34CrNiMo61.6582EN 10269FastenersEN 13445-2 & EN 13480-2
12CrMo9-101.7375EN 10028-2PlateEN 13445-2 & EN 13480-2
11CrMo9-10
11CrMo9-10
11CrMo9-10
1.7383
1.7383
1.7383
EN 10216-2
EN 10273
EN 10222-2
Seamless tube
Bar
Forging
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
G17CrMo9-101.7379EN 10213CastingEN 13445-2 & EN 13480-2
22, Cl. 3
22, Cl. 4
22, Cl. 5
B22
K21390
K21390
K21390
K21390
ASTM A-541
ASTM A-541
ASTM A-541
ASTM A-739
Forging
Forging
Forging
Bar
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
10CrMo9-10
10CrMo9-10
10CrMo9-10
10CrMo9-10
F22, Cl. 1
F22, Cl. 3
T22
T22
WP22, Cl. 1
WP22, Cl. 3
T22
P22
F22, Cl. 1
F22, Cl. 3
FP22
22, Cl. 1
22, Cl. 2
22, Cl. 3
A, Cl. 1
A, Cl. 2
A, Cl. 3
A, Cl. 4
A, Cl. 4a
B, Cl. 1
B, Cl. 2
B, Cl. 3
B, Cl. 4
B, Cl. 4a
2.25CR, Cl. 1
1.7380
1.7380
1.7380
1.7380
K21590
K21590
K21590
K21590
K21590
K21590
K21590
K21590
K21590
K21590
K21590
K21590
K21590
K21590
K21590
K21590
K21590
K21590
K21590
K21590
K21590
K21590
K21590
K21590
K21590
EN 10028-2
EN 10216-2
EN 10253-2
EN 10273
ASTM A-182
ASTM A-182
ASTM A-199
ASTM A-213
ASTM A-234
ASTM A-234
ASTM A-250
ASTM A-335
ASTM A-336
ASTM A-336
ASTM A-369
ASTM A-387
ASTM A-387
ASTM A-508
ASTM A-542
ASTM A-542
ASTM A-542
ASTM A-542
ASTM A-542
ASTM A-542
ASTM A-542
ASTM A-542
ASTM A-542
ASTM A-542
ASTM A-691
Plate
Smls. tube
Fittings
Bar
Forging
Forging
Smls. tube
Smls. tube
Fittings
Fittings
E.R.W. tube
Smls. pipe
Forging
Forging
Forged pipe
Plate
Plate
Forging
Plate
Plate
Plate
Plate
Plate
Plate
Plate
Plate
Plate
Plate
Fusion welded pipe
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
F21
T21
T21
P21
F21, Cl. 1
F21, Cl. 3
FP21
21, Cl. 1
3CR, Cl. 1
3CR, Cl. 2
K31545
K31545
K31545
K31545
K31545
K31545
K31545
K31545
K31545
K31545
ASTM A-182
ASTM A-199
ASTM A-213
ASTM A-335
ASTM A-336
ASTM A-336
ASTM A-369
ASTM A-387
ASTM A-691
ASTM A-691
Forging
Smls. tube
Smls. tube
Smls. pipe
Forging
Forging
Forged pipe
Plate
Fusion welded pipe
Fusion welded pipe
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
WC9
CP22
J21890
J21890
ASTM A-217
ASTM A4-426
Casting
Centrifugal cast pipe
ASME BPVC
ASME BPVC
10J22090ASTM A-356CastingASME BPVC
8, Cl. A
8, Cl. B
8, Cl. C
J22091ASTM A-487
ASTM A-487
ASTM A-487
Casting
Casting
Casting
ASME BPVC
ASME BPVC
ASME BPVC
CP21J31545ASTM A-426CastingASME BPVC
Table: Typical materials

EN ISO 15608 Material Group 5.3

EN ISO 15608 Material Group 5.3: Cr-Mo steels (free of vanadium) with
C ≤ 0,35 %, 3,5 % ≤ Cr < 7,0 % and 0,4 < Mo ≤ 0,7 %;

Features of material CrMo such as material no. 1.7362

This Material group are creep and heat resistant special structural (5Cr–0.5Mo) steels with ferrite–martensite microstructure. Creep resistance steels (well-known as CrMo steels), contain strong carbide and/or nitride forming elements. These are intended to provide a fine dispersion of precipitates that both increase the tensile strength and prevents the formation of the voids. Also, this increase the hardenability (the ability to form martensite).

It is mainly used in boiler and apparatus construction for boiler drums and pressure vessels. The materials are suitable for temperatures up to 550°C (590°C).

Applications for creep and heat resistant steels (5Cr–0.5Mo)

Industries that operate equipment under high temperatures can benefit from using chromium molybdenum alloys for boiler, apparatus construction and pressure vessels. for high temperature service These include power stations, energy, oil and gas, chemical, and metal production industries. These materials are often used as the base metal for clad components.

Weldability of Cr-Mo steels ISO 15608 Material Group 5.3

The chromium-molybdenum alloyed heat-resistant steels are generally welded with a preheating suitable for the steel grade and wall thickness in question e.g. min. 200 °C and max. interpass 350 °C. After welding, these steels generally have to be PWHT e.g. 730 – 760°C.

Typical materials in group 5.3

Name/GradeNumberStandardProductRemarks
GX15CrMo51.7365EN 10213CastingEN 13445-2 & EN 13480-2
X16CrMo5-11.7366EN 10222-2ForgingEN 13445-2 & EN 13480-2
X12CrMo5
X11CrMo5
X11CrMo5
X11CrMo5
F5
T5
T5
WP5, Cl. 1
WP5, Cl. 3
P5
F5
FP5
5, Cl. 1
5, Cl. 2
5CR, Cl. 1
5CR, Cl. 2

T5c
P5c
1.7362
1.7362+I
1.7362+N1&N2
1.7362
K41545
K41545
K41545
K41545
K41545
K41545
K41545
K41545
K41545
K41545
K41545
K41545

K41245
K41245
EN 10028-2
EN 10216-2
EN 10216-2
EN 10253-2
ASTM A-182
ASTM A-199
ASTM A-213
ASTM A-234
ASTM A-234
ASTM A-335
ASTM S-336
ASTM A-369
ASTM A-387
ASTM A-387
ASTM A-691
ASTM A-691

ASTM A-213
ASTM A-335
Plate
Seamless tube
Seamless tube
Fitting
Forging
Smls. tube
Smls. tube
Fitting
Fitting
Smls. pipe
Forging
Forging pipe
Plate
Plate
Fusion welded pipe
Fusion welded pipe

Smls. tube
Smls. pipe
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
C5
CP5
J42045
J42045
ASTM A-217
ASTM A-426
Casting
Centrifugal cast pipe
ASME BPVC
ASME BPVC
F5a
F5A
K42544
K42544
ASTM A-182
ASTM A-336
Forging
Forging
ASME BPVC
ASME BPVC
T5b
P5b
K51545
K51545
ASTM A-213
ASTM A-335
Smls. tube
Smls. pipe
ASME BPVC
ASME BPVC
Table: Typical materials

ISO 15608 Material Group 5.4

ISO 15608 Material Group 5.4: Cr-Mo steels (free of vanadium) with
C ≤ 0,35 %, 7,0 % ≤ Cr < 10,0 % and 0,7 < Mo ≤ 1,2 %;

X11CrMo9-1: Features creep and heat resistant steel

This Material group are creep and heat resistant special structural (9Cr–1Mo) steels with ferrite–martensite microstructure. Creep resistance steels (well-known as CrMo steels), contain strong carbide and/or nitride forming elements. These are intended to provide a fine dispersion of precipitates that both increase the tensile strength and prevents the formation of the voids. Also, this increase the hardenability (the ability to form martensite). These facts obligate the CrMo steels to have restricted controls at the welding process, therefore, are susceptible to Cold Cracking and Reheat Cracking. Hydrogen induced Cold Cracking.

It is mainly used in boiler and apparatus construction for boiler drums and pressure vessels. The materials are suitable for temperatures up to 550°C (590°C).

Weldability of steel ISO 15608 Material Group 5.4 such X11CrMo9-1

The chromium-molybdenum alloyed heat-resistant steels are generally welded with a preheating suitable for the steel grade and wall thickness in question e.g. min. 200 °C and max. interpass 300 – 350 °C. After welding, these steels generally have to be PWHT e.g. 730 – 760°C /2h.

The chromium-molybdenum alloyed heat-resistant steels are generally welded with a preheating suitable for the steel grade and wall thickness in question e.g. 300 -350 °C. After welding, these steels generally have to be annealed e.g. 730 – 760 °C.

Typical materials

Name/GradeNumberStandardProductRemarks/Trade Mark
X11CrMo9-1+NT1&NT2
X11CrMo9-1+NT
F9
T9
WP9, Cl. 1
WP9, Cl. 3
P9
F9
FP9
9, Cl. 1
9, Cl. 2
1.7386
1.7386
K90941
K90941
K90941
K90941
K90941
K90941
K90941
K90941
K90941
EN 10216-2
EN 10253-2
ASTM A-182
ASTM A-213
ASTM A-234
ASTM A-234
ASTM A-335
ASTM A-336
ASTM A-366
ASTM A-387
ASTM A-387
Smls. tube
Fitting
Forging
Smls. tube
Fitting
Fitting
Smls. pipe
Forging
Forged pipe
Plate
Plate
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
T9K81590ASTM A-199Smls. tubeASME BPVC
C12
CP9
J82090
J82090
ASTM A-217
ASTM A-426
Casting
Centrifugal cast pipe
ASME BPVC
ASME BPVC
Table: Typical materials

ISO 15608 Material Group 6.1

ISO 15608 Material Group 6.1:
Steels with 0,3 % ≤ Cr < 0,75 %, Mo ≤ 0,7 % and V ≤ 0,35 %;

14MoV6-3 : Features creep and heat resistant steel

This Material group contain creep and heat resistant special structural steels with ferrite–martensite microstructure. Creep resistance Cr-Mo steels with low Vanadium (0.5Cr-0.5Mo-0.25V), contain strong carbide and/or nitride forming elements. These are intended to provide a fine dispersion of precipitates that both increase the tensile strength and prevents the formation of the voids. Also, this increase the hardenability (the ability to form martensite). These facts obligate the CrMo (V) steels to have restricted controls at the welding process, therefore, are susceptible to Cold Cracking and Reheat Cracking. Hydrogen induced Cold Cracking.

The steel 14MoV6-3 concept goes back to the dawn of creep resistant steels. Creep rupture strength of steel 14MoV6-3 is superior to that of the higher alloyed steel 10CrMoV9-10. The steel 14MoV6-3 is the exception among the creep resistant, weldable, ferritic boiler and pipe steels, since it is hardening, thus differing substantially from the performance of the other creep resistant, ferritic steels.

It is mainly used in boiler and apparatus construction for boilers, heat exchangers and pressure vessels. The materials are suitable for temperatures up to 560 – 600°C.

Weldability of steel ISO 15608 Material Group 6.1 such 14MoV6-3

The chromium-molybdenum alloyed heat-resistant steels are generally welded with a preheating suitable for the steel grade and wall thickness in question e.g. min. 200 – 250 °C and max. interpass 300 – 350 °C. After welding, these steels generally have to be PWHT e.g. 700 – 720°C /2h.

The chromium-molybdenum alloyed heat-resistant steels are generally welded with a preheating suitable for the steel grade and wall thickness in question e.g. 300 -350 °C. After welding, these steels generally have to be PWHT e.g. 700 – 720 °C/2 h.

Typical materials in group 6.1

NameNumberStandardProductRemark
14MoV6-3
14MoV6-3
1.7715
1.7715
EN 10216-2
EN 10222-2
Smls. tube
Forging
EN 13445-2 & EN 13488-2
EN 13445-2 & EN 13488-2
G12CrMoV5-51.7720EN 10213CastingEN 13445-2 & EN 13488-2
Table: Typical materials

ISO 15608 Material Group 6.2

ISO 15608 Material Group 6.2: Cr-Mo-V such 13CrMoV9-10
Steels with 0,75 % ≤ Cr < 3,5 %, 0,7 < Mo ≤ 1,2 % and V ≤ 0,35 %

Features of low alloyed Cr-Mo-V steel (2.25Cr-1Mo-0.25V)

CrMo (V) steels with 0.25 % V offer better performance for petrochemical reactors compared to 10CrMo9-10 steels that means the specified yield strength and creep properties for this material is better compared to 10CrMo9-10 steel.

Applications for low alloyed Cr-Mo-V (13CrMoV9-10) steel

This material may be used in all applications requiring service conditions under high temperature and high pressure of hydrogen.

Is particularly suitable for pressure equipment in high temperature hydrogen service (e.g. hydrotreating reactors, exchangers, hydrotreating reactors, hydrodesulfurizers, hydrocrackers)

Welding conditions for 13CrMoV9-10 steel

Welding needs precautions, in particular: tight control of preheat, interpass temperature intermediate stress relieving and post weld heating to avoid cold cracking;

However, the risk of cold cracking is known to occur in the weld metal more frequently than in the HAZ. Therefore, a preheat and minimum interpass temperature of 200°C is recommended for thickness higher than 30 mm. After welding a Dehydrogenation Heat Treatment ≥ 140 °C is recommended. After welding, these steels generally have to be PWHT e.g. 680 °C.

Typical materials in group 6.2

Name/TypeNumberStandardProductRemark
7CrMoVTiB10-10+NT1.7378EN 10216-2Smls. tubeEN 13445-2
7CrWVMoNb9-6+NT1.8201EN 10216-2Smls. tubeEN 13445-2
F3V
F3V
3V
3V
C, Cl. 1
C, Cl. 2
C, Cl. 3
C, Cl. 4
C, Cl. 4a
21V
K31830
K31830
K31830
K31830
K31830
K31830
K31830
K31830
K31830
K31830
ASTM A-182
ASTM A-336
ASTM A-508
ASTM A-541
ASTM A-542
ASTM A-542
ASTM A-542
ASTM A-542
ASTM A-542
ASTM A-832
Forging
Forging
Forging
Forging
Plate
Plate
Plate
Plate
Plate
Plate
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
13CrMoV9-10+NT
13CrMoV9-10+QT
F22V
F22V
22V
D, Cl. 4A
22V
1.7703
1.7703
K31835
K31835
K31835
K31835
K31835
EN 10028-2
EN 10028-2
ASTM A-182
ASTM A-336
ASTM A-541
ASTM A-542
ASTM A-832
Plate
Plate
Forging
Forging
Forging
Plate
Plate
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
12CrMoV12-10+NT
12CrMoV12-10+QT
F3VCb
3VCb
F3VCb
3VCb
E, Cl. 4a
1.7767
1.7767
K31390
K31390
K31390
K31390
K31390
EN 10028-2
EN 10028-2
ASTM A-182
ASTM A-336
ASTM A-508
ASTM A-541
ASTM A-542
Plate
Plate
Forging
Forging
Forging
Forging
Plate
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
G17CrMoV5-101.7706EN 10213CastingEN 13445-2
23VASTM A-832PlateASME BPVC
8J11697ASTM A-356CastingASME BPVC
9J21610ASTM A-356CastingASME BPVC
Table: Typical materials

ISO 15608 Material Group 6.3

ISO 15608 Material Group 6.3: Cr-Mo-V Steels such as material no. 1.7779 with
3,5 % ≤ Cr < 7,0 %, Mo ≤ 0,7 % and 0,45 < V ≤ 0,55 % such as material no. 1.7779

Features of low alloyed Cr-Mo-V steel (2.25Cr–1Mo–V)

Hydrosteel CrMo (V) steels with 0.5 % V offer better performance for petrochemical reactors compared to 10CrMo9-10 steels that means the specified yield strength and creep properties for this material is a lot of better compared to 10CrMo9-10 steel.
Depending on the heat treatment, the yield strength of 20CrMoV13-5-5 steel is in the range of Rp0,2 = 520 – 640 MPa.

Applications for low alloyed Cr-Mo-V (20CrMoV13-5-5) steel

This material may be used in all applications requiring service conditions under high temperature and high pressure of hydrogen. Steel for hydrogen service an elevated temperature and pressure is stell that not readily susceptible to decarbusation by hydrogen at elevated pressures and temperatures and thus to hydrogen and grain boundary embitterment. This characteristic is achieved ba adding alloying elements that from carbides at the operating temperature.

Is particularly suitable for pressure equipment in high temperature hydrogen service (e.g. hydro treating reactors, exchangers, hydro treating reactors, hydro desulfurizers, hydro crackers)

Welding conditions for 20CrMoV13-5-5 steel

Welding needs precautions, in particular: tight control of preheat, interpass temperature intermediate stress relieving and post weld heating to avoid cold cracking;

Weld metal and HAZ in the as welded condition are susceptible to hydrogen induced cold cracking.

However, the risk of cold cracking is known to occur in the weld metal more frequently than in the HAZ. Therefore, a preheat and minimum interpass temperature of 200°C is recommended for thickness higher than 30 mm. After welding a Dehydrogenation Heat Treatment ≥ 300 °C is recommended. After welding, these steels generally have to be PWHT e.g. 700 -730 °C.

NameNumberStandardProductRemark
20CrMoV13-5-5
D, Cl. 4a
1.7779
K31835
EN 10216-2
ASTM A-542
Smls. tube
Forging
EN 13445-2 & EN 13480-2
ASME BPVC
Table: Typical materials

ISO 15608 Material Group 6.4

ISO 15608 Material Group 6.4: Steels such as material X10CrMoVNb9-1 with
7,0 % ≤ Cr < 12,5 %, 0,7 < Mo ≤ 1,2 % and V ≤ 0,35 %;

High-temperature martensitic steels above 7% Cr in CrMo steels leads to a group of steels containing martensite. This microstructure introduces a new element of structural hardening. Martensite is characterized by a high dislocation density and a fine lath structure stabilized. This structural hardening is responsible for the large increase in the high creep-rupture strength of e.g. X10CrMoVNb9-1. Further improvements, especially of the creep strength, have been achieved by alloying with vanadium, niobium, tungsten and boron. The modified 9 % Cr steel X10CrMoVNb9-1 (T91 & P91) is now used in power plants all over the world, both in new plants and in refurbishment work of high-pressure/high-temperature piping systems. Subsequently, new steel grades like X11CrMoWVNb9-1-1 (T911 & P911), developed based on T91 & P91. These grades represent the current state of development for creep-resistant ferritic steels.

Weldability of chromium-molybdenum alloyed steels ISO 15608 Material Group 6.4 such as X10CrMoVNb9-1

The chromium-molybdenum alloyed heat-resistant steels are generally welded with a preheating suitable for the steel grade and wall thickness in question e.g. 150 -300 °C. The working temperature should not reach 350°C. After welding, these steels generally have to be annealed e.g. 730 – 760 °C. Before the necessary tempering annealing (740 – 760°C), intermediate cooling to room temperature is required in order to achieve complete martensite transformation.

The filler metals used are essentially alloyed grades of the same type. Only under these conditions can the welded joint be expected to have the same creep rupture strength as the base material.
As the welding technology has a significant influence on the achievable toughness properties in the weld metal, the use of multi-layer technology, i.e. low layer thickness, is recommended in order to achieve a high proportion of tempered weld metal structure and thus an improved toughness level.

Typical materials in group 6.4

Name/GradeNumberStandardProductRemarks/Trade Marks
X10CrMoVNb9-1
X10CrMoVNb9-1
X10CrMoVNb9-1
X10CrMoVNb9-1
F91
T91
WP91
P91
F91
FP91
91, Cl. 2
1.4903
1.4903
1.4903
1.4903
K90901
K90901
K90901
K90901
K90901
K90901
K90901
EN 10028-2
EN 10216-2
EN 10222-2
EN 10253-2
ASTM A-182
ASTM A-213
ASTM A-234
ASTM A-335
ASTM A-336
ASTM A-369
ASTM A-387
Plate
Smls. tube
Forgings
Fittings
Forging
Smls. tube
Fitting
Smls. pipe
Forging
Forged pipe
Plate
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
X10CrWMoVNb9-2
X10CrWMoVNb9-2
F92
T92
WP92
P92
F92
FP92
92
1.4901
1.4901
K92460
K92460
K92460
K92460
K92460
K92460
K92460
EN 10216-2
EN 10253-2
ASTM A-182
ASTM A-213
ASTM A-234
ASTM A-335
ASTM A-336
ASTM A-369
ASTM A-1017
Smls. tube
Fittings
Forging
Smls. tube
Fitting
Smls. pipe
Forging
Forged pipe
Plate
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
91K91560ASTM A-691Fusion welded pipeASME BPVC
X11CrMoWVNb9-1-1
X11CrMoWVNb9-1-1
P911
1.4905
1.4905
EN 10216-2
EN 10302
Smls. tube

EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
X20CrMoV11-1
X20CrMoV11-1
X20CrMoV11-1
1.4922
1.4922
1.4922
EN 10216-22
EN 10222-2
EN 10253-2
Smls. tube
Forging
Fitting
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
X22CrMoV12-11.4923EN 10269FastenersEN 13445-2 & EN 13480-2
GX23CrMoV12-1
C12A
12A
C91
1.4931
J84090
J84090
J84090
EN 10213
ASTM A-213
ASTM A-356
ASTM A-1091
Casting
Casting
Casting
Casting
EN 13445-2 & EN 13480-2
ASME BPVC
ASME BPVC
ASME BPVC
Table: Typical material

ISO 15608 groups materials according to their similar properties such as chemical composition, weldability and mechanical properties. However, it can also be used for other applications such as NDE, forming or heat treatments.

Material assigned to a group in ISO/TR 20172 (European Materials), ISO/TR 20173 (American Materials) and ISO/TR 20174 (Japanese Materials) should considered to those groups.

ISO 15608 material groups reduces the number of welding procedure qualifications (WPQR) e.g. ISO 15614-1. One WPQR is required for a single material group, whereby this material group can contain several specific materials (see tables below). For example, A WPQR with a material from subgroup 1.2 includes all materials from the subgroup 1.1

ISO 15608 is included in many codes and standards so that this simplification of welding qualifications can be used there e.g. EN 13445-2, EN 13480-2, AD 2000, PD 5500, EN 1092-2, ISO 9606.

ASME BPVC Section X has a similar group classification (P-number), but cannot be adopted 1:1. The American system similarly classifies materials into groups, however ASME BPVC Sect. IX in QW422 explicitly classifies grades of materials to groups and not on the chemical composition and mechanical properties such as is the case with ISO 15608.

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