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ISO 15608 Material Groups

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ISO 15608 Material Groups

Material Group 10.1

EN ISO 15608 Material Group 10.1:
Austenitic ferritic stainless steels (Standard Duplex) with Cr ≤ 24,0 % and Ni > 4 %

Standard Duplex Steels EN ISO 15608 Material Group 10.1

The duplex grades are used widely across all industry sectors. The primary factors that drive the use of duplex stainless steels are their improved stress corrosion cracking resistance and the potential to reduce cross sections in high-stress or high-pressure applications and tank construction. As with the other stainless steel families, the duplex grades have a range of corrosion resistance and can be divided into subgroups, depending on alloying content.

The standard duplex 2205 typically contain 21-25% chromium, 2-3% molybdenum and 0.15% nitrogen.  Grades in this category are used widely across all industry sectors and 2205 (S31803/S32205) has become by far the most widely used duplex grade. The 2205 grade has a yield strength that is more than twice that of Type 316 and a pitting and crevice corrosion resistance that is similar to Type 904L austenitic stainless steel.

An empirical relationship called the Pitting Resistance Equivalent Number (PREN) has been developed to relate a stainless steels composition to its relative pitting resistance in chloride solutions.

For comparison: Austenitic steels (PREN = 24-25); Lean Duplex steels (PREN=21-32), Standard Duplex steels (PREN =32-40); Super Duplex (PREN = 40-48); Hyper Duplex steels (PREN >48).
Note: There is no exact definition for this classification

Applications for standard duplex grades include tanks, piping, process vessels and structural applications.

Weldability of Standard Duplex 2205 Steels ISO 15608 Material Group 10.1

Duplex stainless steels have a very good cracking resistance due the high ferrite content, hot cracking is rarely a consideration when welding these steels. Therefore the problem of most concern in duplex steels are associated with the heat effect zone (HAZ) of welds. The HAZ problems can be loss of corrosion resistance , toughness, or post-weld cracking. To avoid these problems, the welding procedure should focus an minimising total time at temperature in the “red hot” range rather than managing the heat input for any one pass.

Preheating: As general guideline, the max. interpass temperature is limited to 150°C.
PWHT: Is not needed for Duplex stainless steels
Any post weld heat treatment should include full solution annealing followed by water quenching.

Typical material in material group 10.1

Name/Type/GradeNumberStandardsProductAlloyRemarks
X2CrNiN23-4
X2CrNiN23-4
X2CrNiN23-4
X2CrNiN23-4

S32304
S32304
2304
1.4362
1.4362
1.4362
1.4362
S32304
S32304
S32304
S32304
EN 10028-7
EN 10272
EN 10216-5
EN 10217-7
ASTM A-240
ASTM A-789
ASTM A-790
ASTM A-928
Plate
Bar
Seamless tube
Welded tube
Plate
Smls. & welded tube
Smls. & welded pipe
Welded pipe




2304
2304
2304
2304
EN 13445-2 & EN 13480-2 & EN ISO 21009-1
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
X2CrNiMoSi18-5-3
S31500
S31500
1.4424
S31500
S31500
EN 10216-5
ASTM A-789
ASTM A-790
Seamless tube
Smls. & welded tube
Smls. & welded pipe


EN 13445-2 & EN 13480-2
ASME BPVC
ASME BPVC
X2CrNiMoN22-5-3
X2CrNiMoN22-5-3
X2CrNiMoN22-5-3
X2CrNiMoN22-5-3
X2CrNiMoN22-5-3
X2CrNiMoN22-5-3
F60
S32205


2205

2205
4A
4A
F51
S31803

S31803
S31803

S31803
1.4462
1.4462
1.4462
1.4462
1.4462
1.4462
S32205
S32205
S32205
S32205
S32205
S32205
S32205
J92205
J92205
S31803
S31803
S31803
S31803
S31803
S31803
S31803
EN 10028-7
EN 10272
EN 10216-5
EN 10217-7
EN 10222-5
EN 10253-4
ASTM A-182
ASTM A-240
ASTM A-479
ASTM A-789
ASTM A-790
ASTM A-815
A928
A890
ASTM A-995
ASTM A-182
ASTM A-240
ASTM A-479
ASTM A-789
ASTM A-790
ASTM A-815
A928
Plate
Bar
Seamless tube
Welded tube
Forging
Fitting
Forging
Plate
Bar
Smls. & welded tube
Smls. & welded pipe
Fitting
Welded pipe
Casting
Casting
Forging
Plate
Bar
Smls. & welded tube
Smls. & welded pipe
Fittings
Welded pipe






2205
2205
2205
2205
2205
2205
2205
2205







EN 13445-2 & EN 13480-2 & EN ISO 21009-1
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
GX2CrNiMoN22-5-3 1.4470EN 10213CastingsEN 13445-2
Table: Typical materials

Read More

Lean Duplex steel: ISO 15608 Group 10.3
Super Duplex steel: ISO 15608 Group 10.2

Suitable Standard-Duplex and Super-Duplex steels for Pressure Equipments

EN ISO 15608 Material Group 10.2 – Super Duplex Steels

EN ISO 15608 Material Group 10.2 :
Austenitic ferritic stainless steels (Super Duplex) with Cr > 24,0 % and Ni > 4 %

Super Duplex Steels EN ISO 15608 Material Group 10.2

The super duplex grades are used widely across all industry sectors. The primary factors that drive the use of duplex stainless steels are their improved stress corrosion cracking resistance and the potential to reduce cross sections in high-stress or high-pressure applications and tank construction. As with the other stainless steel families, the duplex grades have a range of corrosion resistance and can be divided into subgroups, depending on alloying content.

The super duplex grades typically contain 24-26% chromium, 6-8% nickel, 3-5% molybdenum, and 0.24-0.27% nitrogen.  Grades in this category are used widely across all industry sectors and 2507 (S32550) has become by far the most widely used duplex grade. The 2507 grade has a yield strength that is more than twice that of Type 316 and a pitting and crevice corrosion resistance that is similar to Type 904L austenitic stainless steel.

An empirical relationship called the Pitting Resistance Equivalent Number (PREN) has been developed to relate a stainless steels composition to its relative pitting resistance in chloride solutions.

For comparison: Austenitic steels (PREN = 24-25); Lean Duplex steels (PREN=21-32), Standard Duplex steels (PREN =32-40); Super Duplex (PREN = 40-48); Hyper Duplex steels (PREN >48).
Note: There is no exact definition for this classification.

Applications for standard duplex grades include tanks, piping, process vessels and structural applications.

Weldability of Super Duplex Steels ISO 15608 Material Group 10.2

Duplex stainless steels have a very good cracking resistance due the high ferrite content, hot cracking is rarely a consideration when welding these steels. Therefore the problem of most concern in duplex steels are associated with the heat effect zone (HAZ) of welds. The HAZ problems can be loss of corrosion resistance , toughness, or post-weld cracking. To avoid these problems, the welding procedure should focus an minimising total time at temperature in the “red hot” range rather than managing the heat input for any one pass.

Preheating: As general guideline, the max. interpass temperature is limited to 100°C.
PWHT: Is not needed for Duplex stainless steels
Any post weld heat treatment should include full solution annealing followed by water quenching.

Typical material in group

Name/Grade/TypeNumberStandardProductAISIRemarks
X2CrNiMoN25-7-4
X2CrNiMoN25-7-4
X2CrNiMoN25-7-4
X2CrNiMoN25-7-4
X2CrNiMoN25-7-4
X2CrNiMoN25-7-4
F53
S32750
S32750
S32750
S32750

2507
1.4410
1.4410
1.4410
1.4410
1.4410
1.4410
S32750
S32750
S32750
S32750
S32750
S32750
S32750
EN 10028-7
EN 10272
EN 10216-5
EN 10217-7
EN 10222-5
EN 10253-4
ASTM A-182
ASTM A-240
ASTM A-479
ASTM A-789
ASTM A-790
ASTM A-815
A928
Plate
Bar
Smls. tube
Welded tube
Forging
Fitting
Forging
Plate
Bar
Smls & welded tube
Smls & welded pipe
Fittings
Welded pipe
EN 13445-2 & EN 13480-2 & EN ISO 21009-1
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
GX2CrNiMoN25-7-31.4417EN 10213Steel cast., pressure purposesEN 13445-2
F54
S39274
S39274
S39274
S39274
S39274
ASTM A-182
ASTM A-789
ASTM A-790
Forging
Smls & welded tube
Smls & welded pipe
ASME BPVC
ASME BPVC
ASME BPVC
2A
2A
J93345
J93345
A890
ASTM A-995
Casting
Casting – pressurised parts
ASME BPVC
ASME BPVC
3A
3A
J93371
J93371
A890
ASTM A-995
Casting
Casting – pressurised parts
ASME BPVC
ASME BPVC
GX2CrNiMoN26-7-4
5A
5A
1.4469
J93404
J93404
EN 10213
A890
ASTM A-995
Steel cast., pressure purposes
Casting
Casting – pressurised parts

CE3MN
CE3MN
EN 13445-2
ASME BPVC
ASME BPVC
X2CrNiMoCuWN25-7-4
X2CrNiMoCuWN25-7-4
X2CrNiMoCuWN25-7-4
X2CrNiMoCuWN25-7-4
X2CrNiMoCuWN25-7-4
F55
S32760
S32760
S32760

1.4501
1.4501
1.4501
1.4501
1.4501
S32760
S32760
S32760
S32760
S32760
S32760
EN 10028-7
EN 10272
EN 10216-5
EN 10217-7
EN 10253-4
ASTM A-182
ASTM A-240
ASTM A-789
ASTM A-790
ASTM A-815
A928
Plate
Bar
Smls. tube
Welded tube
Fitting
Forging
Plate
Smls & welded tube
Smls & welded pipe
Fitting
Welded pipe
EN 13445-2 & EN 13480-2 & EN ISO 21009-1
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
X2CrNiMoCuN25-6-3
X2CrNiMoCuN25-6-3
X2CrNiMoCuN25-6-3
X2CrNiMoCuN25-6-3
S32550
S32550
S32550
S32550
1.4507
1.4507
1.4507
1.4507
S32550
S32550
S32550
S32550
EN 10028-7
EN 10272
EN 10216-5
EN 10253-4
ASTM A-240
ASTM A-479
ASTM A-789
ASTM A-790
Plate
Bar
Smls. tube
Fitting
Plate
Bars
Smls & welded tube
Smls & welded pipe
EN 13445-2 & EN 13480-2 & EN ISO 21009-1
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
EN 13445-2 & EN 13480-2
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
GX2CrNiMoCuN25-6-3-3
CD4MCuN
1B
1B
1.4517
1.4517
J93372
J93372
EN 10213
EN 10283
A890
ASTM A-995
Steel cast., pressure purposes
Steel casting
Casting
Casting – pressurised parts


CD4MCuN
CD4MCuN
EN 13445-2 & EN 13480-2

ASME BPVC
ASME BPVC
1CJ93373A890CastingASME BPVC
GX3CrNiMoCuN24-6-51.4573EN 10213Steel cast., pressure purposes
GX3CrNiMoCuN24-6-2-31.4593EN 10213Steel cast., pressure purposes
7A
7A
J93379
J93379
A890
ASTM A-995
Casting
Casting – pressurised parts
ASME BPVC
ASME BPVC
CD3MWCuN
6A
6A
J93380
J93380
J93380
ASTM A-351
ASTM A-890
ASTM A-995
Casting
Casting
Casting – pressurised parts
ASME BPVC
ASME BPVC
ASME BPVC
Table: Typical materials

Lean Duplex steel: ISO 15608 Group 10.3
Standard Duplex steel: ISO 15608 Group 10.1

Suitable Standard-Duplex and Super-Duplex steels for Pressure Equipments

ISO 15608 Material Group 10.3

ISO 15608 Material Group 10.3:
Austenitic ferritic stainless steels (LeanDuplex) with Ni ≤ 4 %

What are Lean-Duplex steels?

Lean-Duplex steels are low Ni-alloyed, the duplex microstructure contributes to the high strength. Lean duplex steels are suitable for less aggressive conditions. Lean duplex stainless steels are a subset of duplex stainless steels that are formulated with lower amounts of expensive alloying elements, like nickel and molybdenum, while still maintaining good corrosion resistance and higher strength than conventional austenitic stainless steels. In duplex stainless steel, N is an important element that is used extensively for the enhancement of PREN (22 – 27), stabilisation of the austenite phase, and improvement of strength.

For comparison: Austenitic steels (PREN = 24-25); Lean Duplex steels (PREN=21-32), Standard Duplex steels (PREN =32-40); Super Duplex steels (PREN = 40-48); Hyper Duplex steels (PREN >48).
Note: There is no exact definition for this classification.

The pitting corrosion resistance is better than that of austenitic AISI 304 (EN 1.4307) and can reach the level of AISI 316L (EN 1.4404).

Weldability of Lean Duplex steels

Duplex stainless steel grades generally have good weldability and they can be welded using most of the welding methods used for austenitic stainless steels. In particular, N is very effective in maintaining the austenite phase of welds. Typical recommended heat inputs are 15-20 KJ/cm with a max. 150 °C interpass temperature. Nitrogen to the shielding gas and use of nitrogen-based backing gas can further improve the austenite formation and make the weld metal more resistant to pitting. It is not recommend pre- or post-welding heat treatments. Only complete solution annealing heat treatment may be considered.

Typical material in group 10.3

Name/Grade/TypeNumberStandardProductAlloyRemarks



S32003
S32003
S32003
S32003
S32003
ASTM A-240
ASTM A-789
ASTM A-790
A928
Plate
Smls. and welded tube
Smls. and welded pipe
Welded pipe

ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
X2CrNiN22-2





1.4062
S32202
S32202
S32202
S32202
S32202
S32202
EN 10088-2
ASTM A-182
ASTM A-240
ASTM A-479
ASTM A-789
ASTM A-790
ASTM A-815
Plate
Forging
Plate
Bar
Smls. and welded tube
Smls. and welded pipe
Fitting

ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
X2CrMnNiN21-5-1




1.4162
S32101
S32101
S32101
S32101
S32101
EN 10028-7
ASTM A-240
ASTM A-479
ASTM A-789
ASTM A-790
ASTM A-815
Plate
Plate
Bar
Smls. and welded tube
Smls. and welded pipe
Fitting
EN ISO 21009-1
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC

S82011
S82011
ASTM A-789
ASTM A-790
Smls. and welded tube
Smls. and welded pipe
ASME BPVC
ASME BPVC
S82012ASTM A-240PlateASME BPVC
S82031ASTM A-240PlateASME BPVC
Table: Typical materials

Read More

Standard Duplex steel: ISO 15608 Group 10.1
Super Duplex steel: ISO 15608 Group 10.2

ISO 15608 Material Group 11.1

ISO 15608 Material Group 11.1: Higher carbon steels with carbon (0,30 ≤ C ≤ 0,35% c) and with following analysis:
Si ≤ 0,60%; Mn ≤ 1,8%; Mo ≤ 0,70%c; S ≤ 0,045%; P ≤ 0,045%; Cu ≤ 0,40%c; Ni ≤ 0,5%c; Cr ≤ 0,3%; (0,4% for castings; Nb ≤0,06%; V ≤ 0,1%c; Ti ≤0,05%;

Remarks:
c A higher value is accepted, provided Cr+Mo+Ni+Cu+V ≤ 1,00%

Higher carbon steels acc. ISO 15608 Material Group 11.1

Carbon steels are commonly used in the manufacturing of many products and structures due to its high strength and low cost. Steels with higher carbon contents generally also contain other strength-enhancing elements, such as manganese.

What is the effect of carbon content on carbon steel?

Carbon is the most important factor in determining the mechanical properties of steel. As the carbon content increases, hardness increases, while plasticity and toughness decrease. Weldability also decreases with increasing carbon content due to martensite formation, especially with a carbon content of over 0.25 %. Steels are at risk of cracking during welding if martensite forms in the heat-affected zone (HAZ) due to rapid cooling.

The carbon equivalent (CE) when welding higher carbon steels

The decisive factor for good weldability is the carbon equivalent (CE), which can be calculated using the formula: CE = C+Mn/6+(Cr+Mo+V)/5, +(Ni+Cu)/15. The carbon equivalent (CE) in steels is a numerical value used to assess the weldability and hardenability of a specific steel composition. The carbon equivalent is especially important in welding applications because it helps estimate the risk of cracking in the heat-affected zone (HAZ) of a weld joint and can help to determine the preheating temperature.

Typical material in group 11.1

NameNumberStandardProductRemarks
C35E1.1181EN 10269Fasteners
35B21.5511EN 10269Fasteners
CASTM A-738PlateASME BPVC
ASTM A-36Plate, bar & shapeASME BPVC
CE55
E55
K02202
K02202
ASTM A-671
ASTM A-672
Fusion welded pipe
Fusion welded pipe
ASME BPVC
ASME BPVC
CE60
E60
K02402
K02402
ASTM A-671
ASTM A-672
Fusion welded pipe
Fusion welded pipe
ASME BPVC
ASME BPVC
K02506ASTM A-727ForgingASME BPVC
70
CC70
C70
K02700
K02700
K02700
ASTM A-516
ASTM A-671
ASTM A-672
Plate
Fusion welded pipe
Fusion welded pipe
ASME BPVC
ASME BPVC
ASME BPVC
SA283 D
D
K02702
K02702
ASTM A-134
ASTM A-283
Plate
Plate
ASME BPVC
ASME BPVC
EK02704ASTM A-414SheetASME BPVC
A-1
B2
K02707
K02707
ASTM A-210
ASTM A-556
Smls. tube
Smls. tube
ASME BPVC
ASME BPVC
DK02709ASTM A-178E.R.W. tubeASME BPVC
60
65
CB65
B65

K02800
K02800
K02800
ASTM A-515
ASTM A-515
ASTM A-671
ASTM A-672
Plate t > 25 mm
Plate
Fusion welded pipe
Fusion welded pipe
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
SA285 C
C
CA55
A55
K02801
K02801
K02801
K02801
ASTM A-134
ASTM A-515
ASTM A-671
ASTM A-672
Welded pipe
Plate
Fusion welded pipe
Fusion welded pipe
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
A
CK75
N75
K02803
K02803
K02803
ASTM A-299
ASTM A-671
ASTM A-672
Plate
Fusion welded pipe
Fusion welded pipe
ASME BPVC
ASME BPVC
ASME BPVC
B
A
B
K03000
K03000
K03000
ASTM A-500
ASTM A-501
ASTM A-501
Smls. & welded tube
Smls. & welded tube
Smls. & welded tube
ASME BPVC
ASME BPVC
ASME BPVC
70
CB70
B70
K03101
K03101
K03101
ASTM A-515
ASTM A-671
ASTM A-672
Plate
Fusion welded pipe
Fusion welded pipe
ASME BPVC
ASME BPVC
ASME BPVC
AK03002ASTM A-372ForgingASME BPVC
BK03003ASTM A-139Welded pipeASME BPVC
CK03004ASTM A-139Welded pipeASME BPVC
E, B
F
S, B
K03005
K03005
K03005
ASTM A-53
ASTM A-53
ASTM A-53
Resistance welded pipe
Furnace welded pipe
Smls. pipe
ASME BPVC
ASME BPVC
ASME BPVC
B
WPB
6
FPB
WPL6
C2
K03006
K03006
K03006
K03006
K03006
K03006
ASTM A-106
ASTM A-253
ASTM A-333
ASTM A-369
ASTM A-420
ASTM A-556
Smls. pipe
Fitting
Smls. & welded pipe
Forged pipe
Piping fittings
Smls. tube
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
10ASTM A-333Smls. & welded pipeASME BPVC
60ASTM A-572Plate & shapeASME BPVC
58
65
70


ASTM A-573
ASTM A-573
ASTM A-573
Plate & shape
Plate & shape
Plate & shape
ASME BPVC
ASME BPVC
ASME BPVC
M 1020
M 1023
M 1025


ASTM A-575
ASTM A-575
ASTM A-575
Bar
Bar
Bar
ASME BPVC
ASME BPVC
ASME BPVC
G10210
G10220
G10230
G10250



ASTM A-576
ASTM A-576
ASTM A-576
ASTM A-576
Bar
Bar
Bar
Bar
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
B2K03007ASTM A-557E.R.W. tubeASME BPVC
1
1
K03008
K03008
ASTM A-333
ASTM A-334
Smls. & welded pipe
Welded tube
ASME BPVC
ASME BPVC
LF1K03009ASTM A-350ForgingASME BPVC
DK03010ASTM A-139Welded pipeASME BPVC
LF2K03011ASTM A-350ForgingASME BPVC
EK03012ASTM A-139Welded pipeASME BPVC
F42
F46
F48
F50
F52
F56
F60
F65
F70
K03014
K03014
K03014
K03014
K03014
K03014
K03014
K03014
K03014
ASTM A-694
ASTM A-694
ASTM A-694
ASTM A-694
ASTM A-694
ASTM A-694
ASTM A-694
ASTM A-694
ASTM A-694
Forging
Forging
Forging
Forging
Forging
Forging
Forging
Forging
Forging
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
4K03017ASTM A-266ForgingASME BPVC
BK03018ASTM A-135E.R.W. pipeASME BPVC
1AK03020ASTM A-541ForgingASME BPVC
IK03046ASTM A-765ForgingASME BPVC
IIK03047ASTM A-765ForgingASME BPVC
Y35
Y42
Y46
Y48
Y50
Y52
Y56
Y60







ASTM A-381
ASTM A-381
ASTM A-381
ASTM A-381
ASTM A-381
ASTM A-381
ASTM A-381
ASTM A-381
Welded pipe
Welded pipe
Welded pipe
Welded pipe
Welded pipe
Welded pipe
Welded pipe
Welded pipe
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
70K03101ASTM A-515PlateASME BPVC
FK03102ASTM A-414SheetASME BPVC
GK03103ASTM A-414SheetASME BPVC
B
C
K03200
K03200
ASTM A-696
ASTM A-696
Bar
Bar
ASME BPVC
ASME BPVC
CK03501ASTM A-106Smls. pipeASME BPVC
Cl. 60
Cl. 70
K03502
K03502
ASTM A-181
ASTM A-181
Pipe flange & fittings
Pipe flange & fittings
ASME BPVC
ASME BPVC
CK03503ASTM A-178E.R.W. tubeASME BPVC
K03504ASTM A-105Flanges & fittingsASME BPVC
C2K03505ASTM A-557E.R.W. tubeASME BPVC
1
2
K03506
K03506
ASTM A-266
ASTM A-266
Forging
Forging
ASME BPVC
ASME BPVC
BK02008ASTM A-372ForgingASME BPVC
BK12001ASTM A-737PlateASME BPVC
BK12007ASTM A-738PlateASME BPVC
AK12447ASTM A-738PlateASME BPVC
1K13502ASTM A-508ForgingASME BPVC
1026 CWG10260ASTM A-513TubeASME BPVC
1J03502ASTM A-356CastingASME BPVC
LCAJ02504ASTM A-352CastingASME BPVC
LCCJ02505ASTM A-352CastingASME BPVC
B
X42
X46
X52
X56
X60
X65
X70







API Spec 5L
API Spec 5L
API Spec 5L
API Spec 5L
API Spec 5L
API Spec 5L
API Spec 5L
API Spec 5L
Smls. & welded pipe
Smls. & welded pipe
Smls. & welded pipe
Smls. & welded pipe
Smls. & welded pipe
Smls. & welded pipe
Smls. & welded pipe
Smls. & welded pipe
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
Table: Typical materials

ISO 15608 Material Group 11.2

ISO 15608 Material Group 11.2: Carbon steels with higher carbon (0,35 ≤ C ≤ 0,50% c) and with following analysis:
Si ≤ 0,60%; Mn ≤ 1,8%; Mo ≤ 0,70%c; S ≤ 0,045%; P ≤ 0,045%; Cu ≤ 0,40%c; Ni ≤ 0,5%c; Cr ≤ 0,3%; (0,4% for castings; Nb ≤0,06%; V ≤ 0,1%c; Ti ≤0,05%;

Remarks:
c A higher value is accepted, provided Cr+Mo+Ni+Cu+V ≤ 1,00%

Steels acc. ISO 15608 Material Group 11.2 with higher content if Carbon

Carbon steels are commonly used in the manufacturing of many products and structures due to its high strength and low cost. Steels with higher carbon contents generally also contain other strength-enhancing elements, such as manganese.

What is the effect of carbon content on carbon steel?

Carbon is the most important factor in determining the mechanical properties of steel. As the carbon content increases, hardness increases, while plasticity and toughness decrease. Weldability also decreases with increasing carbon content due to martensite formation, especially with a carbon content of over 0.25 %. Steels are at risk of cracking during welding if martensite forms in the heat-affected zone (HAZ) due to rapid cooling.

The carbon equivalent (CE) when welding steels with a higher carbon content

The decisive factor for good weldability is the carbon equivalent (CE), which can be calculated using the formula: CEV=C+Mn/6+(Cr+Mo+V)/5, +(Ni+Cu)/15. The carbon equivalent (CE) in steels is a numerical value used to assess the weldability and hardenability of a specific steel composition. The carbon equivalent is especially important in welding applications because it helps estimate the risk of cracking in the heat-affected zone (HAZ) of a weld joint and can help to determine the preheating temperature.

Typical material in group 11.2

NameNumberStandardProductRemarks
C45E1.1191EN 10269FastenersEN 13445-2 &EN 13480-2
WP1K12821ASTM A-234FittingASME BPVC
K03300ASTM A-455PlateASME BPVC
3K05001ASTM A-266ForgingASME BPVC
Table: Typical materials

Material Group 11.3

Material Group 11.3 ISO 15608: Carbon steels covered by Material Group 1 with higher carbon ( 0,50 ≤ C ≤ 0,85% c) and with following analysis:
Si ≤ 0,60%; Mn ≤ 1,8%; Mo ≤ 0,70%c; S ≤ 0,045%; P ≤ 0,045%; Cu ≤ 0,40%c; Ni ≤ 0,5%c; Cr ≤ 0,3%; (0,4% for castings; Nb ≤0,06%; V ≤ 0,1%c; Ti ≤0,05%;

Remarks:
c A higher value is accepted, provided Cr+Mo+Ni+Cu+V ≤ 1,00%

Material Group 21

Material Group 21 EN ISO 15608:
Pure aluminium ≤ 1% impurities or alloy content

Pure Al materials

Pure aluminium is quite soft and lacking in strength. In most applications various aluminium alloys are used instead because of their higher strength and hardness. The yield strength of pure aluminium is 7–11 MPa, while aluminium alloys have yield strengths ranging from 200 MPa to 600 MPa. Pure Al is a ductile material, with a percent elongation of 50-70%, and malleable allowing it to be easily drawn and extruded. It is also easily machined and cast.

Applications of Pure Al materials:

Pur al materials are suitable for the manufacture of pressure vessels and piping in accordance with EN 1392 “Aluminum and aluminum alloys – Wrought and cast products – Particular requirements for products for the fabrication of pressure equipment” see list below.

Table: Weldability and pressurised applications for pure aluminium materials in acc. to EN 1392:

MaterialConditionWeldabilityApplicationmin./max.
Working Temp.
EN AW-1050AO/H111
H112
H12
H14
yesPressure Vessel, Piping
Pressure Vessel, Piping
Piping
Piping
-273/200 °C
EN AW-1070AO/H111
H112
yesPressure Vessel, Piping
Pressure Vessel, Piping
-273/200 °C
EN AW-1080AO/H111
H112
yesPressure Vessel, Piping
Pressure Vessel, Piping
-273/200 °C

Typical materials in group 21

Name/GradeNumberStandardsProductsRemarks
EN AW-Al 99,5
EN AW-1050A
EN AW-1050A
EN 485-2
EN 755-2
Bleche
Extruded rod/bar, tube
EN 13445-8 & EN 13480-8
EN 13445-8 & EN 13480-8
EN AW-Al 99,7EN AW-1070AEN 485-2
EN 755-2
Bleche
Extruded rod/bar, tube
EN 13445-8 & EN 13480-8
EN 13445-8 & EN 13480-8
EN AW-Al 99,8EN AW-1080AEN 485-2BlecheEN 13445-8 & EN 13480-8
1060
1060
1060
1060
1060
1060
A91060
A91060
A91060
A91060
A91060
A91060
ASTM B-209
ASTM B-210
ASTM B-221
ASTM B-234
ASTM B-241
ASTM B-345
Plate & Sheet
Smls. tube
Bar, Rod & Shape
Smls. tube
Smls. pipe & tube
Smls. pipe & tube
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
1100
1100
1100
A91100
A91100
A91100
ASTM B-209
ASTM B-221
ASTM B-241
Plate & Sheet
Bar, Rod & Shape
Smls. pipe & tube
ASME BPVC
ASME BPVC
ASME BPVC
Table: Typical materials

Material Group 22.1

ISO 15608 Material Group 22.1 such as Aluminium 3003 alloy:
Non heat treatable aluminium-manganese-alloys

Features of Aluminium 3003 alloy

Compared to unalloyed aluminum, this material exhibits increased strength and high-temperature strength (due to the recrystallization-inhibiting effect of manganese). Al-Mn alloys are easy to form and good for welding and soldering (hard and soft soldering).

Aluminium 3003 alloy is almost only used as a wrought alloy and is processed into sheets or profiles by rolling or extrusion processes. The alloys are corrosion-resistant, have low/moderate strengths for aluminium alloys, and are not hardenable (by heat treatment). Aluminium 3003 alloy is suitable for the manufacture of pressure vessels and piping in accordance with EN 12392 “Aluminum and aluminum alloys – Wrought and cast products – Particular requirements for products for the fabrication of pressure equipment” see list below.

Table: Weldability and pressurised applications for materials in acc. to EN 12392:

MaterialConditionWeldabilityApplicationmin./max.
Working Temp.
EN AW-3003O/H111
H112
H12
H14
H18
yesPressure Vessel, Piping
Pressure Vessel, Piping
Pressure Vessel, Piping
Piping
Piping
-273/250 °C
EN AW-3103O
H112
H12
H14
H18
yesPressure Vessel, Piping
Pressure Vessel, Piping
Pressure Vessel, Piping
Piping
Piping
-273/250 °C
EN AW-3105O/H111
H112
H12
H14
H18
yesPressure Vessel, Piping
Pressure Vessel, Piping
Pressure Vessel, Piping
Piping
Piping
-273/200 °C

Typical materials in group 22.1

NameNumberStandardsProductsRemarks
EN AW-AlMn1Cu
EN AW-AlMn1Cu
EN AW-AlMn1Cu
EN AW-3003
EN AW-3003
EN AW-3003
EN 485
EN 754
EN 755
Plate
Cold drawn rod/bar and tube
Extruded rod/bar, tube
EN 13445-8 & EN 13480-8
EN 13445-8 & EN 13480-8
EN 13445-8 & EN 13480-8
EN AW-AlMn1
EN AW-AlMn1
EN AW-AlMn1
EN AW-3103
EN AW-3103
EN AW-3103
EN 485
EN 754
EN 755
Plate
Cold drawn rod/bar and seaml. tube
Extruded rod&pipe
EN 13445-8 & EN 13480-8
EN 13445-8 & EN 13480-8
EN 13445-8 & EN 13480-8
EN AW‑AlMn0,5Mg0,5EN AW-3105EN 485-2PlateEN 13445-8 & EN 13480-8
3003
3003
3003
3003
3003
3003
3003
3003
WP3003
3003
3003
A93003
A93003
A93003
A93003
A93003
A93003
A93003
A93003
A93003
A93003
A93003
ASTM B-209
ASTM B-210
ASTM B-221
ASTM B-234
ASTM B-241
ASTM B-247
ASTM B-334
ASTM B-345
ASTM B-361
ASTM B-491
ASTM B-547
Plate
Smls. tube
Bare & Rod
Smls. tube
Smls. pipe & tube
Forging
Smls. tube
Smls. pipe & tube
Fitting
Extruded tube
Welded tube
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
ASME BPVC
Table: Typical materials

Material Group 22.2

EN ISO 15608 Material Group 22.2 such as Aluminium AW-5005 alloy :
Non heat treatable aluminium-magnesium-alloys with Mg ≤ 1,5 %

Features of Aluminium AW-5005 alloy

Compared to unalloyed aluminum, this material exhibits increased strength and high-temperature strength (due to the recrystallization-inhibiting effect of manganese). Al-Mn alloys are easy to form and good for welding. The alloys are atmospheric corrosion resistant, have moderate/high strength, and are not hardenable (by heat treatment). 5005 aluminum material is a medium-strength aluminum alloy material and it has good formability.

This alloys are almost only used as a wrought alloy and is processed into sheets or profiles by rolling or extrusion processes. H34 – Stabilised – A low temperature thermal treatment or heat introduced during manufacture which stabilises the mechanical properties and relieves residual internal stress, plus usually improves ductility.

Applications for using Aluminium AW-5005 alloy

The performance of 5005 aluminum alloy is similar to that of 3 series 3003 aluminum alloy, with moderate strength, good fusion, workability and formability,. This makes it an ideal material for a variety of construction and engineering projects that require continuous exposure to high temperatures such as thermal processing lines.

Table: Weldability and pressurised applications for aluminium alloy materials group 22.2 in acc. to EN 12392:

MaterialConditionWeldabilityApplicationmin./max.
Working Temp.
EN AW-5005O/H111
H112
yesPressure Vessel, Piping
Pressure Vessel, Piping
-273/200 °C
EN AW-5005AO/H111
H112
yesPressure Vessel, Piping
Pressure Vessel, Piping
-273/200 °C
EN AW-5050O/H111
H112
yesPressure Vessel, Piping
Pressure Vessel, Piping
-273/200 °C

Typical materials in group 22.2

NameNumberStandardProductsRemarks
EN AW‑AlMg1(B)
EN AW‑AlMg1(B)
EN AW‑AlMg1(B)
EN AW-5005
EN AW-5005
EN AW-5005
EN 485
EN 754
EN 755
Plate, sheet, stripe
Cold drawn rod/bar and tube
Extruded rod/bar, tube
EN 13445-8 & EN 13480-8
EN 13445-8 & EN 13480-8
EN 13445-8 & EN 13480-8
EN AW-AlMg1(C)
EN AW-AlMg1(C)
EN AW-AlMg1(C)
EN AW-5005A
EN AW-5005A
EN AW-5005A
EN 485
EN 754
EN 755
Plate, sheet, stripe
Cold drawn rod/bar and tube
Extruded rod/bar, tube
EN 13445-8 & EN 13480-8
EN 13445-8 & EN 13480-8
EN 13445-8 & EN 13480-8
EN AW-AlMg1,5(C)EN AW-5050EN 485Plate, sheet, stripeEN 13445-8 & EN 13480-8
3004A93004ASTM B-209PlateASME BPVC
5050A95050ASTM B-209PlateASME BPVC
Table: Typical materials

ISO 15608 groups materials according to their similar properties such as chemical composition, weldability and mechanical properties. However, it can also be used for other applications such as NDE, forming or heat treatments.

Material assigned to a group in ISO/TR 20172 (European Materials), ISO/TR 20173 (American Materials) and ISO/TR 20174 (Japanese Materials) should considered to those groups.

ISO 15608 material groups reduces the number of welding procedure qualifications (WPQR) e.g. ISO 15614-1. One WPQR is required for a single material group, whereby this material group can contain several specific materials (see tables below). For example, A WPQR with a material from subgroup 1.2 includes all materials from the subgroup 1.1

ISO 15608 is included in many codes and standards so that this simplification of welding qualifications can be used there e.g. EN 13445-2, EN 13480-2, AD 2000, PD 5500, EN 1092-2, ISO 9606.

ASME BPVC Section X has a similar group classification (P-number), but cannot be adopted 1:1. The American system similarly classifies materials into groups, however ASME BPVC Sect. IX in QW422 explicitly classifies grades of materials to groups and not on the chemical composition and mechanical properties such as is the case with ISO 15608.

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